Battery Separators

Battery Separator manufacturers in India

Battery Separator Description: What is a battery separator? Battery Separators are microporous diaphragms placed between the negative and positive plates of lead-acid batteries to prevent any contact between them to avoid internal short circuit but at the same time allow free circulation of the electrolyte.

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Microtex Battery Separators
Microtex Battery Separator

Why Microtex are considered as leading
Battery Separator Manufacturers

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Established in 1969, Microtex Battery Separators are known for its legendary quality

Microtex Battery Separator reviews are known the world over for its dependable & reliable performance in the battery. PVC Battery separator resistance is lowest & is made from a special grade of virgin poly vinyl chloride from the best PVC manufacturers globally.

What is a Battery Separator?

Battery Separator material for T Gel battery & all lead-acid batteries

The PVC battery separator films was developed for the first time in India under the brand name MICROTEX with own know how and with indigenous designed machinery 50 years ago. The plant and machinery comprise battery separator sintering machines and other electrical
installations, with own captive power generators, for the smooth and automatic production of over a hundred million separators per
annum, the largest and most renowned manufacturers of PVC separator materials in India.

This kind of PVC battery separator requirements has a maximum pore size of less than 50-micron meter and lower electrical resistance of less than 0.16 ohm/cm sq. PVC battery separators are uniform in quality, free from holes, broken corners, splits, embedded foreign material, surface rupture, physical defects, etc. PVC battery separator have a very low electrical resistance which reduces internal loss saving on electric energy and improving battery performance.

 

The high porosity in the PVC battery separator ensures easy diffusion of electrolyte and movement of ions guaranteeing battery performance even at high discharge rates. Being completely non-reactive to acids, active materials and emitted gases, It enhances the active life of the lead-acid battery and is an ideal choice for Tubular Gel Batteries with a designed battery life of 20 years – PVC Battery Separator will not disintegrate unlike some other types of battery separator. Because of these tremendous benefits, PVC battery separator are exclusively used in Plantè Batteries, Tubular Gel Batteries, Flooded OPzS cells and Flooded Nickel Cadmium Cells.

Here is the perfect separator if you want trouble-free battery performance

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Microporous battery separator requirements

MICROTEX PVC separators surpass IS specifications IS: 6071 1986 and have been tested and certified by the Central Electrochemical Research Institute, CSIR, Chennai to conform to IS specifications
Our chemical labs are equipped with state-of-the-art high-quality equipment to test our separators for all chemical, mechanical & electrical properties to ensure your batteries are made with the best quality separators.

MICROTEX battery separators, combining the outstanding characteristics of low electric resistance, chemical cleanliness, higher porosity,
Low pore size, superior corrosive resistance and with minimum level of oxidizable organics, make themselves extremely usable for
automobile, traction, stationary, train lighting, Locomotive starting applications and all other lead acid batteries.

Microtex Battery Separators

Properties of high-performance Microtex PVC battery separator

  • MICROTEX as a PVC battery separator material are chemically clean, uniform in quality, free from holes, broken corners, splits, embedded foreign material, surface rupture, physical defects as an important function of the battery.
  • PVC battery separator technology is one of the most stable types of separators and is a component which is critical to the function of the battery.
  • Microtex PVC separator does not disintegrate or rupture during its service life inside the lead-acid battery
  • Has low electrical resistance and allows the free flow of electronic ions between the positive & negative electrodes during the reaction in a lead-acid battery
  • Have no pinholes – 100% inspection done

Battery Separator suppliers in India for T Gel battery & all lead-acid batteries like Automotive, Inverter Battery, Industrial Batteries, Traction & Semi-traction batteries. Specially for long life batteries like TGel battery where the life of the battery is over 20 years. Battery Separator Research has shown only PVC separators can perform in the long battery life, unlike other battery separator materials

What sets our PVC Battery Separators apart from the rest?

  • Chemically clean & Pure – No oils that will leach out in battery
  • Operational Life: > 15 years
  • Very low electrical resistance
  • Specially suited for batteries with very long battery life design, like Gel batteries Plante & NiCad
  • No Pinholes or defects
  • No additives
  • No organic solvents used to process
  • Life test periodically conducted & exceeds expected life
 

Made in India

  • High-performance battery separator – will not puncture in service
  • Only PVC Battery separators will last 15 years inside the acidic environment of the battery
  • Trouble-free battery performance throughout its expected life – thanks to PVC Battery separators
  • Straight ribs or Cross ribs available as per design
  • Only Virgin PVC Resin used in manufacture
  • Durability: Can withstand temperatures better than other separators
  • Does not tear or rip away inside the battery
  • Price: A realistic, and competitive Battery Separator price
  • Delivery: fastest 3 days assured on time delivery, every time; Guaranteed

If you need Battery Separators, send us an inquiry, now.

Microtex Battery Separators Specifications

Microtex offers a heavy duty Battery Separator and are available in Standard dimensions as below:

  • Widths from 50mm up to 310mm
  • Lengths from 100mm to 1500mm
  • Thicknesses from 0.45mm to 5.00 mm
  • Rib profiles – with or without ribs plain, diagonal, mini ribs, extra large ribs – we do not offer ribs on the back
  • Production capacity: > 12 million pieces per month

Suitable for plante battery & best used in Tubular Gel battery

 

 

Microtex PVC Battery Separators are usually available ex stock. Special custom sizes are usually delivered in 3 days.

  • PVC Battery Separators are packed in 50’s interleaved for easy insertion into the battery. They are wrapped in water proof BOPP sachets or in PE bags. Placed inside sturdy inner cartons & then placed in a Master carton. Usually dispatched in full lorry loads/small trucks , secured well & is packed suitably for safe transport.
  • Microtex ensures safe delivery
  • All Battery Separators come with our standard 1 year warranty

Technical Data

Industry-leading European Battery Experts work with us

The best experts from the European battery, industry assist in the design of Microtex Battery Separators & Processes to European Standards – Making us the preferred PVC Battery Suppliers in India & to the world.

Microtex have been manufacturing PVC Battery Separators from 1969!

Microtex timeline

May, 1969

Established as mfrs of PVC Battery Separators & PT Bags

Mr A Govindan our Founder & first generation entrepreneur, establishes Microtex pioneering the manufacture of battery separators & Tubular Bags which were import substitutes at the time. He obtained a patent for the Pluri Tubular Bags in 1975  

May, 1969

Feb, 1977

Started exporting Traction Batteries to USSR

Not many companies in the world have the rich experience of manufacturing & exporting traction batteries from 1977. Microtex have supplied over 4500 traction batteries a year during the period

Feb, 1977

March, 1985

Approved for supply of 2V batteries for Telecom

Started supplies of 2V flooded LMLA batteries to the state owned P&T

March, 1985

April, 1994

Approved for supply to Indian Railways

Batteries for rolling stock applications & stationary batteries for signaling applications.

April, 1994

July, 2003

launched INtelliBATT 12v TT inverter batteries

Highly successful Microtex 12V flooded batteries for the huge inverter battery markets

July, 2003

Feb, 2005

Started manufacture of VRLA Battery & TSEC approved

Microtex establishes manufacture of VRLA batteries for various applications. Obtained TSEC approvals for VRLA batteries from 2V 200Ah to 2V 5000Ah in a very short time. Supplies to BSNL, Idea, Airtel, Indus Towers, Huawei, Bharti infratel, Viom, etc

Feb, 2005

Apr, 2006

Dr Rusch, leading battery scientist joins Microtex

Dr Wieland Rusch, battery expert from Germany & inventor of copper stretch metal submarine batteries, joins Microtex to upgrade & bring to world class designs for the complete range of batteries including traction battery & developed the complete range of OPzS & OPzV Gel battery. Microtex was the first company to launch Gel batteries in India.

Apr, 2006

Apr, 2008

Started production of OPzS & OPzV battery

Microtex started supplies of 2V OPzS Batteries to Nuclear facilities in India & exported Gel batteries for various applications including telecom, solar energy storage 

Apr, 2008

Mar, 2011

Dr McDonagh joins Microtex as CTO

Dr Michael McDonagh with his rich manufacturing experience in various leading battery companies, established strong process controls in Microtex

Mar, 2011

2021

Fast forward to today

Microtex is legendary for its high quality batteries & reputed in the battery industry for its good & ethical business practices. Microtex manufacturing plant is environment friendly, involves employees & ensures their welfare is first. Microtex is probably one of the few companies worldwide to manufacture in house, the entire battery from the lead alloys, battery containers, the grid castings, plate manufacture, assembly & testing of batteries to world class standards. 

2021

Why choose Microtex PVC Battery Separators?

Technical information & unique characteristics

Robust construction

Fast moving battery separator size:

100 x 148 x 1.65mm235 x 148 x 1.9mm198 x 156 x 0.9mm
125 x 148 x 1.65mm250 x 148 x 1.9mm148 x 148 x 1.2mm
155 x 148 x 1.65mm230 x 152 x 1.9mm148 x 148 x 1.7mm
120 x 148 x 1.9mm240 x 152 x 1.9mm125 x 148 x 1.3mm
136 x 148 x 1.9mm250 x 152 x 1.9mm125 x 148 x 1.4mm
155 x 148 x 1.9mm215 x 168 x 1.9mm125 x 148 x 1mm 

Microtex Battery separators

Microtex Battery cut section showing Battery Separator
Microtex Battery Separator profiles

What is the cost of battery separator?

Send us an inquiry, now.

Our happy customers

All logos belong to the respective companies & Microtex is not associated with the brands

Microtex Reputation. Highly demanding customer base

  • OEM suppliers to manufacturers
  • leading user manufacturing industries
  • Indian Railways
  • Oil companies
  • Nuclear Power Corporation of India
  • Exported globally

Get a quote, Now!

Established in 1969
Exporting Batteries & battery components to 43 countries since 1977!

Microtex Aerial view

Battery manufacturing plant in India

What Microtex customers experience

5/5
“This is to certify that Microtex Traction battery types 36v 756Ah supplied by you in the years 2012 & 2018 are working in good condition and performance is satisfactory. Both batteries are fixed in Crown reach trucks. Microtex provides good service support.”
Snowfield Cold Storage - Tamil Nadu
5/5
“You have an amazing factory and warm workplace and culture! Keep it up!.”
Parth Jain, Unified Global Tech (I) P Ltd
5/5
“This is to certify that we have received 5000Ah VRLA cells of Microtex Energy Pvt Ltd on 27-7-2016 and are installed in our exchange at Rajendra Nagar Bareilly. These cells are working satisfactorily and the performance is very good/ excellent..”
SDE/DE - BSNL Bareilly

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