OPzV BATTERY

2v OPzV Battery made in India

Microtex is your reliable partner and leading manufacturer of OPzV batteries in India. With decades of experience and a commitment to quality and innovation, we provide high-performance OPzV batteries designed to meet a wide range of applications. Our OPzV batteries are known for their exceptional reliability, long life, and superior performance, making them the preferred choice for industries and consumers alike. Whether you need batteries for renewable energy storage, telecom backup, or industrial applications, Microtex offers the best solutions tailored to your needs.

First company in India to launch OPzV in 2008!

Microtex 2V OPzV Battery

Microtex 2v OPzV battery manufacturer

For Solar, Electricity Power Generation, Nuclear, Telecommunications, BESS & Standby Power

2v OPzV cells in ABS containers are designed for deep discharge and float long-duration applications in the Solar off-grid backup, Offshore Oil rigs, Telecommunication & Power Generation industries. Our OPzV cells are manufactured using the best industry techniques, extensive testing, and highest quality components. The ABS plastic containers maintain their rigid properties at a wide range of temperatures from −20 to 55 °C (−4 to 131 °F). 

Deep cycle Tubular gel 2v battery have precision German vent valves and no opening for water levels to check. Being a sealed unit, there is no risk of acid spillage. This battery can be installed in a horizontal or vertical position. Recharging is performed much more efficiently due to the special design of the active materials for faster charge acceptance. Gelled electrolyte ensures no stratification of acid & failure due to Partial State of Charge (PSoC)

OPzV 2v cells Tubular Gel Battery manufacturers in India 2v 100Ah to 2v 3000Ah

Understanding OPzV Batteries

What is OPzV battery?

An OPzV battery is a type of valve-regulated lead-acid (VRLA) battery that combines the advantages of gel electrolyte technology with tubular plate design. The term “OPzV” stands for “Ortsfest Panzerplatte verschlossen,” which translates to “stationary tubular plate, sealed” in English. These batteries are known for their robustness, long cycle life, and maintenance-free operation, making them ideal for stationary applications requiring reliable and consistent power supply.

ey Features of OPzV Batteries

  • Tubular Plate Design: The tubular plate design enhances the durability and performance of the battery by providing better electrical conductivity and preventing active material shedding.
  • Gel Electrolyte: The gel electrolyte is a key feature that prevents acid stratification and allows the battery to operate in various orientations without leakage.
  • Maintenance-Free: OPzV batteries are sealed and do not require water topping, reducing maintenance efforts and costs.
  • Long Service Life: These batteries offer a long service life with high cycle stability, making them a cost-effective solution over the long term.
  • Deep Discharge Capability: OPzV batteries can handle deep discharge cycles, making them suitable for applications with frequent power outages or high discharge demands.
  • Enhanced Safety: The sealed design and gel electrolyte ensure safe operation with minimal risk of leakage or gas emissions.

Applications of OPzV Batteries

OPzV batteries are versatile and can be used in various applications, including:

Renewable Energy Storage – Solar off-grid systems

As the world transitions towards renewable energy sources, the need for reliable energy storage solutions has become critical. OPzV batteries are ideal for solar and wind energy storage systems due to their long cycle life and ability to withstand deep discharge cycles. They ensure a stable power supply by storing excess energy generated during peak production periods and releasing it when needed.

Telecom Backup Power

Telecommunication networks require uninterrupted power to maintain connectivity and communication services. OPzV batteries provide reliable backup power for telecom towers, MSC sites and data centers, ensuring continuous operation during power outages. Their maintenance-free design and long service life make them a cost-effective choice for telecom infrastructure.

Industrial Applications

Industries such as manufacturing, mining, and transportation require robust and reliable power solutions for their critical operations. OPzV batteries are used in various industrial applications, including backup power for control systems, emergency lighting, and automated machinery. Their ability to handle high discharge rates and harsh operating conditions makes them suitable for demanding industrial environments.

Grid Stabilization

OPzV batteries play a crucial role in grid stabilization by providing energy storage solutions that balance supply and demand. They help stabilize the grid by storing excess energy during periods of low demand and releasing it during peak demand. This helps prevent grid failures and ensures a stable and reliable power supply.

Emergency Power Supply

In emergency situations, such as natural disasters or grid failures, having a reliable power source is essential. OPzV batteries are used in emergency power systems to provide backup power for critical infrastructure, including hospitals, emergency response centers, and public safety facilities. Their long service life and deep discharge capability make them an ideal choice for emergency power applications.

Why Choose Microtex OPzV Batteries?

Choosing Microtex OPzV batteries offers several advantages:

  1. Proven Reliability: Microtex has a proven track record of manufacturing high-quality OPzV batteries that deliver consistent performance and reliability. Our batteries are designed to meet the demanding requirements of various applications.

  2. Advanced Technology: We leverage advanced technology and manufacturing processes to produce OPzV batteries that offer superior performance and efficiency. Our commitment to innovation ensures that our products are always at the cutting edge of the industry.

  3. Stringent Quality Control: Quality is at the core of everything we do. Our OPzV batteries undergo rigorous testing and quality control measures to ensure they meet the highest standards of performance, safety, and durability.

  4. Expert Support: Our team of experts is always available to provide technical support and guidance. Whether you need assistance with product selection, installation, or maintenance, we are here to help.

  5. Sustainability: We are committed to sustainability and environmentally responsible manufacturing practices. Our OPzV batteries are designed to be eco-friendly and recyclable, contributing to a greener future.

Why Choose Microtex OPzV Batteries?

Choosing Microtex OPzV batteries offers several advantages:

  1. Proven Reliability: Microtex has a proven track record of manufacturing high-quality OPzV batteries that deliver consistent performance and reliability. Our batteries are designed to meet the demanding requirements of various applications.

  2. Advanced Technology: We leverage advanced technology and manufacturing processes to produce OPzV batteries that offer superior performance and efficiency. Our commitment to innovation ensures that our products are always at the cutting edge of the industry.

  3. Stringent Quality Control: Quality is at the core of everything we do. Our OPzV batteries undergo rigorous testing and quality control measures to ensure they meet the highest standards of performance, safety, and durability.

  4. Expert Support: Our team of experts is always available to provide technical support and guidance. Whether you need assistance with product selection, installation, or maintenance, we are here to help.

  5. Sustainability: We are committed to sustainability and environmentally responsible manufacturing practices. Our OPzV batteries are designed to be eco-friendly and recyclable, contributing to a greener future.

What sets our OPzV cell apart from the rest?

 
  • Microtex deep cycle tubular gel opzv batteries are available in the complete internationally approved range from 2v 238Ah to 2v 3337Ah. The 4 opzv 200, 6 opzv 300, 6 opzv 600, 8 opzv 800 & 10 OPzV 1000 are our best solar tubular battery
  • Operational Life: >20 years in standby float operation @25°C
  • Maintenance-Free: No topping up water during the operational life
  • IEC 60 896-2 cycles: >1800
  • Self-discharge: Approx 2% per month at 25°C
  • Recovery after deep discharge: Very good
  • Operational temperature: -20°C to 45°C, recommended 10°C to 35°C, short time 45°C to 55°C
  • Reliability: Peace of mind that the OPzV cell backup power supply will remain constant; longer power backup discharges during a power outage
  • German Design: With balanced active materials delivers battery capacity that meets international specifications
  • Durability: Robust heavy-duty construction, coupled with deep-discharge performance
  • Price: Our Tubular gel battery price is realistic, and competitive
  • Delivery: On time, every time; Guaranteed
  • After-sales: A fully committed, PAN India customer care service is available a phone call away to solve any issue quickly and efficiently

Made in India with German Technology

  • Smart terminal pole bushing. Allows for growth & movement of terminal post upwards without causing breakage (common failure mode after the 7th year of service)
  • High-quality Thixo-tropic silica gel ensures cells will not dry out
  • Trouble-free battery performance
  • Calcium lead alloy grids provide for superb oxygen recombination & maintenance-free performance
  • A dedicated design team for customer service to help you through selection & sizing options
  • Microtex 2V OPzV batteries have been exported from 2007 
  • The combination of Tin-calcium lead alloy tubular positive plates and lead selenium with low antimony alloys deliver the best performance. in lead-acid plate technology for ultra-long battery life & performance.
  • OPzV batteries are supplied only with woven tubular bags we do not use nonwovens
  • Seismically qualified battery racks are available

Microtex is the first company to launch the OPzV Gel Technology in India in 2008!

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Microtex 2V OPzV Battery datasheet, technical information, & downloads

Microtex OPzV batteries are available in the complete internationally approved range from 2v 238Ah to 2v 3337Ah in ABS containers & ABS covers

Positive plateTubular plate with special calcium tin alloy
Negative plateFlat pasted with nanocarbons & special additives
SeparatorsMicroporous PVC battery separators
ContainerImpact-resistant Acrylonitrile Butadiene (ABS) does not bulge in service
Cover/lidABS with large visual indicators for polarity
ElectrolyteSulfuric acid with a density of 1.26 kg/l, fixed as GEL by fumed silica
Specific gravity1.260SG @ 25ºC
Terminal pillar post100% gas & electrolyte-tight, sliding design with plastic coated kind of moving pole bushing with M10 brass inserts
Intercell connectorsElectrolytic grade lead plated copper connectors of rated capacity
Vent valveValve Regulated Vent Plugs from Germany, high precision opening & closing pressures with explosion inhibiting ceramic
Operating temperature-20ºC to 55ºC optimum recommended temp is 10ºC to 30ºC
Depth of dischargenormally up to 80%
Reference temperature25ºC
Initial capacity100%
IU CharacteristicsImax without limitation
 U=2.25 V/cell +- 1% between 10ºC and 45ºC
Float current20-30mA/100Ah
Boost chargeU=2.35 to 2.40V/cell time limited
Charging time up to 88%6h with 1.5xI10 Initial current, 2.23 V/cell, which was previously discharged up to 80% C3 rate

2V OPzV batteries are not kept in stock and are usually delivered in 60 days. We ensure that you get factory fresh batteries for your order every time.

  • Each 2V OPzV cell is cushioned well and placed inside wooden crates suitable for safe transport.
  • Standard 1 year for all supplies

Microtex have been manufacturing & exporting OPzV batteries from 2007
for various battery backup applications meeting International norms

Microtex timeline

May, 1969

Established as mfrs of PVC Battery Separators & PT Bags

Mr A Govindan our Founder & first generation entrepreneur, establishes Microtex pioneering the manufacture of battery separators & Tubular Bags which were import substitutes at the time. He obtained a patent for the Pluri Tubular Bags in 1975  

May, 1969

Feb, 1977

Started exporting Traction Batteries to USSR

Not many companies in the world have the rich experience of manufacturing & exporting traction batteries from 1977. Microtex have supplied over 4500 traction batteries a year during the period

Feb, 1977

March, 1985

Approved for supply of 2V batteries for Telecom

Started supplies of 2V flooded LMLA batteries to the state owned P&T

March, 1985

April, 1994

Approved for supply to Indian Railways

Batteries for rolling stock applications & stationary batteries for signaling applications.

April, 1994

July, 2003

launched INtelliBATT 12v TT inverter batteries

Highly successful Microtex 12V flooded batteries for the huge inverter battery markets

July, 2003

Feb, 2005

Started manufacture of VRLA Battery & TSEC approved

Microtex establishes manufacture of VRLA batteries for various applications. Obtained TSEC approvals for VRLA batteries from 2V 200Ah to 2V 5000Ah in a very short time. Supplies to BSNL, Idea, Airtel, Indus Towers, Huawei, Bharti infratel, Viom, etc

Feb, 2005

Apr, 2006

Dr Rusch, leading battery scientist joins Microtex

Dr Wieland Rusch, battery expert from Germany & inventor of copper stretch metal submarine batteries, joins Microtex to upgrade & bring to world class designs for the complete range of batteries including traction battery & developed the complete range of OPzS & OPzV Gel battery. Microtex was the first company to launch Gel batteries in India.

Apr, 2006

Apr, 2008

Started production of OPzS & OPzV batteries

Microtex started supplies of 2V OPzS Batteries to Nuclear facilities in India & exported Gel batteries for various applications including telecom, solar energy storage 

Apr, 2008

Mar, 2011

Dr McDonagh joins Microtex as CTO

Dr Michael McDonagh with his rich manufacturing experience in various leading battery companies, established strong process controls in Microtex

Mar, 2011

2022

Fast forward to today

Microtex is legendary for its high quality batteries & reputed in the battery industry for its good & ethical business practices. Microtex manufacturing plant is environment friendly, involves employees & ensures their welfare is first. Microtex is probably one of the few companies worldwide to manufacture in house, the entire battery from the lead alloys, battery containers, the grid castings, plate manufacture, assembly & testing of batteries to world class standards. 

2022

Why choose a Microtex 2V OPzV cell?

Technical information & characteristics

The failsafe battery, with German technology​

Features and

with more benefits for you

The perfect solution if you want Maintenance-free OPzV performance

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What is the cost of an OPzV battery bank?

Experience shows that 80% of 2V OPzV batteries last only 8 to 12 years.

Don’t let that happen! Choose long-lasting deep-cycle batteries from Microtex.

  • Long service life – 20 years designed life – best return on investment cost

Dependable lead acid battery capacity so you can get complete performance. Your return on investment in Microtex OPzV batteries ensures the long term cost is way lower.

Why Microtex Batteries are made better?

Microtex produces the specially designed lead alloys, lead oxides, grid castings, pasted plates, injection-moulded containers, multi-tubular gauntlets, PVC separators in house, and produces the complete battery using state-of-the-art industry-standard battery making machinery. Our batteries are built with proven designs and undergo complete life cycle testing to international norms before they are offered to the market. The electrical lab is complete with high-quality LCT from world-class suppliers Bitrode and Digatron.

Fun fact for you...! What does OPzV mean? | OPzV battery full form | OPzV battery meaning

On an interesting note… OPzV Definition is derived from German words and stands for  O – Ortsfest (in German means Stationary) Pz – PanZerPlate means Tubular plate (for sturdy and robust) V – Stands for Verschlossen or Closed

Microtex 2V OPzV Applications

Microtex OPzV Battery applications 2

OPzV for Nuclear Industry

Microtex have been exporting OPzV batteries from 2007

Microtex OPzV Battery applications 3

OPzV for large off-grid solar applications

Dependable Standby batteries

Microtex OPzV Battery for large standby applications

OPzV cells for large standby applications

When the backup is critical you need a reliable OPzV Battery for Standby power

Microtex OPzV Battery for thermal power plants applications

OPzV Battery for Thermal power Industry

Deep Discharge Standby battery power systems

Installation and Maintenance

Installation Guidelines

Proper installation is crucial to ensure the optimal performance and longevity of OPzV batteries. Here are some key installation guidelines:

  1. Site Selection: Choose a well-ventilated and temperature-controlled location for battery installation. Avoid areas with direct sunlight, extreme temperatures, or high humidity.

  2. Battery Racks: Use suitable battery racks or cabinets to securely mount the batteries. Ensure that the racks are designed to accommodate the weight and dimensions of the batteries.

  3. Electrical Connections: Follow the manufacturer’s instructions for making electrical connections. Use appropriate cables and connectors to ensure a secure and low-resistance connection.

  4. Ventilation: Ensure adequate ventilation to prevent the accumulation of gases that may be released during battery operation. Install ventilation systems if necessary.

  5. Safety Precautions: Follow safety guidelines and wear appropriate personal protective equipment (PPE) during installation. Keep the installation area free of combustible materials and ensure that fire extinguishers are readily available.

Maintenance Tips

Although OPzV batteries are maintenance-free, periodic checks can help ensure their optimal performance:

  1. Visual Inspection: Regularly inspect the batteries for signs of damage, leakage, or corrosion. Check the terminals and connections for tightness and cleanliness.

  2. Voltage and Temperature Monitoring: Monitor the voltage and temperature of the batteries to ensure they are operating within the specified range. Use a battery management system (BMS) for automated monitoring and alerts.

  3. Equalization Charging: Perform equalization charging as recommended by the manufacturer to balance the charge across all cells and prevent sulfation.

  4. Cleaning: Keep the battery surfaces clean and free of dust and debris. Use a damp cloth to wipe the battery cases and terminals.

  5. Record Keeping: Maintain a log of battery performance and maintenance activities. Record any anomalies and take corrective actions as needed.

Industry Insights and Trends

The energy storage industry is rapidly evolving, driven by technological advancements and the increasing demand for reliable power solutions. Here are some key trends shaping the future of OPzV batteries and the broader energy storage sector:

Growing Demand for Renewable Energy

The global shift towards renewable energy sources such as solar and wind power is driving the demand for efficient energy storage solutions. OPzV batteries are well-suited for renewable energy applications due to their long cycle life and ability to handle deep discharge cycles. As the adoption of renewable energy continues to grow, the demand for high-performance OPzV batteries is expected to increase.

Technological Advancements

Advancements in battery technology are leading to the development of more efficient and reliable power solutions. Key innovations include:

  • Enhanced Electrolyte Formulations: Research is ongoing to develop advanced gel electrolyte formulations that improve the performance and longevity of OPzV batteries.

  • Improved Plate Design: Innovations in tubular plate design are enhancing the electrical conductivity and durability of OPzV batteries, resulting in better performance and longer service life.

  • Advanced Battery Management Systems: Modern battery management systems (BMS) provide real-time monitoring and management of battery parameters, ensuring optimal performance and safety.

Emphasis on Sustainability

Sustainability is a key focus in the battery industry, with increasing emphasis on environmentally responsible manufacturing practices and recycling programs. Manufacturers are adopting eco-friendly processes and materials to minimize the environmental impact of battery production. At Microtex, we are committed to sustainability and actively promote recycling and responsible disposal of batteries.

2V OPzV Batteries for C&I customers, off-grid solar home users,  Data centres, BESS, large UPS systems, Nuclear power generation plants, Thermal power stations, Hydro-electric power plants, Electricity substation battery requirements, Large Solar off-grid systems, Oil & gas industry, Petrochemical plants, Controls & Switchgears

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German Designs - Made for Indian conditions

Microtex batteries are designed by Dr Wieland Rusch a leading battery scientist & inventor of the copper stretch metal submarine battery design.

Comparable to any leading international brands of batteries – our designs match with the best in the world.

Microtex 55 years Logo

Established in 1969, Microtex is known for its legendary quality

Microtex batteries are known the world over for its dependable & reliable battery performance

Unlike competitors, Microtex makes the complete battery & all its components in house

Microtex produces in house, the specially designed lead alloys, lead oxides, grid castings, pasted plates, injection-moulded containers, multi-tubular gauntlets (PT Bags), PVC separators and produces the complete battery using state of the art industry standard battery making machinery.

Our happy customers

All logos belong to the respective companies & Microtex is not associated with the brands

Microtex Reputation. Highly demanding customer base

  • Nuclear Power Corporation of India
  • National Hydro Power Corporation
  • Electricity substations & Power Generating Stations across India
  • Indian Railways
  • Oil companies
  • Telecom operators

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Established in 1969
Exporting Batteries to 43 countries since 1977!

Microtex Aerial view

Battery manufacturing plant in India

What Microtex customers experience

5/5
“This is to certify that Microtex Traction battery types 36v 756Ah supplied by you in the years 2012 & 2018 are working in good condition and performance is satisfactory. Both batteries are fixed in Crown reach trucks. Microtex provides good service support.”
Snowfield Cold Storage - Tamil Nadu
5/5
“You have an amazing factory and warm workplace and culture! Keep it up!.”
Parth Jain, Unified Global Tech (I) P Ltd
5/5
“This is to certify that we have received 5000Ah VRLA cells of Microtex Energy Pvt Ltd on 27-7-2016 and are installed in our exchange at Rajendra Nagar Bareilly. These cells are working satisfactorily and the performance is very good/ excellent..”
SDE/DE - BSNL Bareilly

What is the difference between OpZS and OpZV batteries?

Comparision of OPzV and OPzS 
OPzV cells OPzS cells
Nominal 2volts per cellNominal 2volts per cell
Container Material is Acrylonitrile butadiene(ABS)Container Material is Styrene acrylonitrile (SAN)
Positive plate Alloy is made from Calcium Plus Positive plate Alloy is made from Calcium Plus 
Container is OpaqueContainer is Transparent
Electrolyte is gellified with thixotropic silica – level is not visibleLiquid Electrolyte – level is Visible 
Plates in the cell are not visible Plates in the cell are visible for monitoring towards end of life
Maintenance free no Topping up with waterTopping up required with DM water intervals 1-3 years
The Plates are DIN design ie width of 198mmThe Plates are DIN design ie width of 198mm
Special terminal bush design will allow to move the positive terminal pole growth movement and keeps 100% seal against acid and gases Special terminal bush design will allow to move the positive terminal pole growth movement and keeps 100% seal against acid and gases 
Cells can be installed in horizontal or vertical postionCells can be installed in  vertical postion only
The gelled electrolyte has the advantage of no acid stratification and no failures due to the partial state of charge. The flooded electrolyte has the advantage of no acid stratification and no failures due to the partial state of charge. 
Self discharge is less than 1%per weekSelf discharge is less than 3%per week
Design float Life is 20 years Plus Operational Life is 20 years Plus 
Complies with DIN 40 742 part 1, Tests according to IEC 60 896-21,22 and safety standards, ventilation DIN EN 50 272-2.Complies with DIN 40 736 part 1, Tests according to IEC 60 896-11,IS 1651-2013 and safety standards, ventilation DIN EN 50 272-2.

Microtex 2V OPzV cells are the most popular solar battery worldwide

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