T Gel BATTERY
2v Gel Battery made in India
Microtex has been manufacturing sealed gel battery since 2007 for Solar & Standby battery applications meeting European norms.
Gel Battery Lifespan - 15 years!
Tubular GEL Battery in PPCP container is exactly identical to the OPzV Battery except for the battery container material which makes it a very cost effective option for storage battery systems!
Microtex 2v Gel battery technology
What is a gel battery?
2v Tgel battery in PPCP containers & steel modules are designed for deep discharge and float long-duration applications in the Solar, Energy Backup, Telecom & Power industries. Among the few T Gel type battery manufacturers in India, Microtex TGel batteries for inverters are manufactured using the best industry techniques, extensive testing, and the highest quality components. The PPCP plastic containers maintain their properties at a wide range of temperatures from −20 to 55 °C (−4 to 131 °F).
What is the advantage of a gel battery solar? Do gel batteries last longer?
Microtex gel batteries have imported German pressure regulating vent valves and no openings for water levels to check. Being a sealed battery, there is no risk of acid spillage. Gel battery can be installed in any position or configuration. Recharging is performed much more efficiently due to the special design of the active materials for faster charge acceptance, with unique special nanocarbon additives. Gel battery inside your battery room gives you complete freedom of maintenance.
Microtex - Tubular Gel Battery manufacturers in India 2v 100Ah to 2v 5000Ah
Gel Battery for Solar Storage, Nuclear, Hydro, Power Plants, Telecommunications & Solar Battery for Off-grid power - Why gel battery? what's gel battery? How gel battery works? Are gel batteries better? what is a gel cell battery
- Gel batteries offer the best maintenance free experience as the batteries do not suffer from stratification
- Gel batteries are batteries that have their electrolyte immobilized using a special grade of silica to be gellified
- Gel batteries are certainly better as they offer the best of both ideal conditions – Tubular plate reliability plus sealed maintenance free operations
TGel Batteries in PPCP containers housed in steel modular racks
The best 2v Tubular Gel technology
- Gel battery from Microtex is supplied with tubular plates
- Microtex 2V Gel batteries in PPCP containers with steel modules are available from 2v 100Ah to 2v 5000Ah. The Gel batteries in PPCP containers are our best solar tubular battery
- Gel battery life time: >20 years in standby float operation @25°C
- Maintenance-Free: No topping up water during the operational life
- IEC 60 896-2 cycles: >1800
- Self-discharge: Approx 2% per month at 25°C
- Recovery after deep discharge: Very good
- Operational temperature: -20°C to 45°C, recommended 10°C to 35°C, short time 45°C to 55°C
- Reliability: Peace of mind that the T Gel battery backup power supply will remain constant; longer power backup discharges during a power outage
- German Design: With balanced active materials delivers battery capacity that meets international specifications
- Durability: Robust heavy-duty construction, coupled with deep-discharge performance
- Price: A realistic, and competitive 2V T Gel battery price
- Delivery: On time, every time; Guaranteed
- After-sales: A fully committed, PAN India customer care service is available a phone call away to solve any issue quickly and efficiently
Gel battery in India - German Technology
- Are gel batteries worth it? Yes!
- Leak-Proof terminal pole bushing. Our special pole bushing design ensures a complete seal & ensure no leak of either gases or acid throughout the Tgel battery lifespan
- High-quality Thixo-tropic silica gel ensures cells will not dry out
- Trouble-free battery performance
- Calcium lead alloy grids provide for superb oxygen recombination & maintenance-free performance
- A dedicated design team for customer service to help you through selection & sizing options
- Microtex 2V T Gel batteries have been exported from 2007
- The combination of Tin-calcium lead alloy tubular positive plates and lead selenium with low antimony alloys deliver the best performance. in lead-acid plate technology for ultra-long battery life & performance.
- T Gel batteries are supplied only with woven tubular bags we do not use non-wovens
- Seismically qualified battery racks are available
Microtex is the first company to launch the T Gel Battery Technology in India
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Microtex T Gel batteries are available from 2v 100Ah to 2v 5000Ah in hermetically heat sealed PPCP containers & PPCP covers, housed in Stackable MS Modules
| Positive plate | Tubular plate with special calcium tin alloy |
| Negative plate | Flat pasted with nanocarbons & special additives |
| Separators | Microporous PVC battery separators |
| Container | Flexible yet robust Polypropylene CoPolymer (PPCP) housed in steel modules, ensure no bulging during service life of battery |
| Cover/lid | Polypropylene CoPolymer (PPCP) with large visual indicators for polarity |
| Electrolyte | Sulfuric acid with a density of 1.28 kg/l, fixed as GEL by fumed silica |
| Specific gravity | 1.280SG @ 25ºC |
| Terminal pillar post | 100% gas & electrolyte-tight, sliding design with plastic coated kind of moving pole bushing with M10 brass inserts |
| Intercell connectors | Electrolytic grade lead plated copper connectors of rated capacity |
| Vent valve | Valve Regulated Vent Plugs from Germany, high precision opening & closing pressures with explosion inhibiting ceramic |
| Operating temperature | -20ºC to 55ºC optimum recommended temp is 10ºC to 30ºC |
| Depth of discharge | normally up to 80% |
| Reference temperature | 25ºC |
| Initial capacity | 100% |
| IU Characteristics | Imax without limitation |
| U=2.25 V/cell +- 1% between 10ºC and 45ºC | |
| Float current | 20-30mA/100Ah |
| Boost charge | U=2.35 to 2.40V/cell time limited |
| Charging time up to 88% | 6h with 1.5xI10 Initial current, 2.23 V/cell, which was previously discharged up to 80% C3 rate |
2V Gel batteries are not kept in stock and are usually delivered in 30 days. We ensure that you get factory fresh batteries for your order every time.
- T Gel Batteries are supplied fully assembled in steel modular racks to required voltages and placed on wooden pallets bolted suitably for safe transport.
- Standard 1 year for all supplies
Microtex 2V TGel Battery generally conform to
- IEC 61427
- BS 6290 Part IV
- IEC 60896-21 & 22
- BSNL GR TEC/GR/TX/BAT-003/02 Mar 2011 with Amd 1
Our labs are equipped with state-of-the-art high-quality life-cycle testers from world-class suppliers Bitrode and Digatron to ensure our batteries stand meet the required electrical parameters to the test of time.
Please click to view certificate
Microtex 2V Tgel batteries were designed and developed in house by Dr Wieland Rusch, a highly reputed battery scientist from Germany. Microtex TGel batteries are offered in robust Polypropylene (PPCP) containers housed in Steel modules @ c10 & dimensions:
| Cell capacity | Cell dimensions | Cell weight |
| 2v 100Ah | L70mm x W202mm x H356mm | 9.50kgs |
| 2v 160Ah | L70mm x W202mm x H356mm | 12.00kgs |
| 2v 240Ah | L85mm x W202mm x H380mm | 16.00kgs |
| 2v 300Ah | L103mm x W202mm x H380mm | 20.50kgs |
| 2v 360Ah | L140mm x W202mm x H380mm | 25.50kgs |
| 2v 420Ah | L140mm x W202mm x H380mm | 27.90kgs |
| 2v 500Ah | L195mm x W202mm x H380mm | 37.60kgs |
| 2v 600Ah | L195mm x W202mm x H380mm | 40.50kgs |
| 2v 800Ah | L232mm x W202mm x H490mm | 58.40kgs |
| 2v 900Ah | L232mm x W202mm x H490mm | 61.90kgs |
| 2v 1000Ah | L232mm x W202mm x H490mm | 65.40kgs |
| 2v 1100Ah | L195mm x W202mm x H640mm | 72.00kgs |
| 2v 1250Ah largest single cell | L232mm x W202mm x H640mm | 79.50kgs |
| 2v 2000Ah (2x1000Ah cell) | L464mm x W202mm x H490mm | 130.80kgs |
| 2v 3000Ah (3x1000Ah cell) | L696mm x W202mm x H490mm | 196.80kgs |
| 2v 4000Ah (4x1000Ah cell) | L928mm x W202mm x H490mm | 261.60kgs |
| 2v 5000Ah (4x1250Ah cell) | L928mm x W202mm x H640mm | 318.00kgs |
- 2V T Gel Batteries are supplied in fully assembled steel modules suitably packed for distant transport within India or export worthy packing
- Lead plated electrolytic grade copper inter-cell cables or connectors of rated capacity
- Inter unit jumper cables
- Cell numbers (plastic discs)
- Lead-plated passivated SS fasteners
- Suitable seismically qualified battery stand if ordered separately; available options – MS, Galvanized steel & FRP
- Acid resistant painted plywood sheet
- Rubber mat & rubber cushion between cells
- Porcelain insulators for each cell 4 numbers
- safety goggles, gloves, utility funnel, brass wire brush, sulfation protection – petroleum jelly sachet
- Spare cells if ordered
- Instruction & maintenance manual
- Charging manual & user record book
- Internal test certificate – 3rd party NABL accredited lab testing available at cost
- Peace of mind with our dedicated all India service support
- In India – one tree sapling to promote a green environment
2V TGel batteries from Microtex comes with trouble free performance. Annual checking of battery voltage, pilot cell voltage & temperature, equalizing charge & visual inspection for any damages or loose connections is all the maintenance you require for these robust high performance TGEL batteries.
Often taken for granted until things go wrong, batteries require some small maintenance and care. 2V TGel Batteries need an equalizing charge once a year to prevent capacity variation and to bring up all the cells up to the same voltage. Leave this important task to the battery experts at Microtex
Microtex will be happy to maintain your battery banks and help protect your investment. Call us to schedule a free health check up of your TGel battery banks +91 9686 448899
If sizing of the 2V TGel batteries are required, we shall be happy to assist you with the correct calculations, please provide the following details:
- Total load of the system
- Total DC voltage of the system
- Number of backup hours required
- Mean ambient temperature
Please provide us with the following information to ensure that you receive the right battery for years of great performance:
- What is the system voltage & capacity of the cells
- Which specification do you need the batteries to conform to? IS spec, IEC spec or DIN spec?
- Number of cells per system/bank
- Are maintenance tools required, if yes please name the items needed
- Are stands required, If so Teak/Sal wood, mild steel, galvanised steel or FRP?
- Do you require the stands to be seismically qualified?
- Is electrolyte required for first filling or do you have access to good quality tested electrolyte?
Please click the link below to view:
Microtex timeline
Microtex have been manufacturing & exporting 2V Tgel batteries from 2007
for various battery storage applications meeting International norms
Why choose a Microtex 2V TGel battery?
Technical information & characteristics
- Designer lead Calcium alloys in combination with high tin, for positive electrodes & special additives for negative electrodes to prevent failure due to corrosion
- Special electrode design provides better & faster conductivity to the terminals minimising internal resistance losses
- Calcium lead grids reduce the need to top up considerably
- Hardened lead alloy with brass insert terminal posts – provide faster conductivity and fail-proof connections eliminating terminal post corrosion
- Accurately balanced active materials ensure overcharge tolerance giving you long life & trouble free performance
- Cured & formation processed plates to doubly ensure full conversion. 2V TGel Batteries are fully charged & ready to use, supplied with factory pre-formed plates. This ensure for reliable performance and no excess cycling required in the field to obtain rated capacity. Saves time for critical users.
- Superior Woven Tubular Gauntlets (not NONWovens) for tubular electrodes. Woven tubular gauntlets will not rupture in service and active material will not leak causing internal shorts & failure
- Specially designed Valve Regulated Vent Plugs from Germany, with high precision & accuracy opening & closing at defined pressures
- High quality electrolytic grade copper inter cell connectors with adequate current carrying capacity
2V TGel battery the failsafe battery, with German technology
- Leak-proof Terminal pole bushing: Our unique design ensures complete seal with no gas leak or acid leak from the battery terminals, which is an usual failure mode in Gel batteries
- Robust & sturdy PPCP (Polypropylene Copolymer) containers housed in MS modular racks – does not bulge in service
- Impact resistant PPCP cover with large polarity indication enhances cell safety and bright colours for easy visual of terminal polarity
- Thicker spine grids & busbar ensure better compaction of lead, can withstand corrosion & provides longer life
- Incredible 150 Bar pressure die casted spine grids for positive tubular electrodes (densely compacted under such high pressures prevent early corrosion failures)
- Special lead coated, corrosion resistant passivated SS bolts
- Microtex TGEL Batteries are supplied with floor stands that are seismically tested & qualified by certified by national test houses. Stands are with special acid proof coating.
- Factory Charged Batteries – No fuss no mess. Use straight away, saves time
- Microtex invests years of in-house experience. Our world-renowned battery scientists and experts continuously test and improves our products. Because of this, you’ll receive a more efficient battery than you are likely to buy elsewhere
features and
- The complete 2V Gel Battery range available from 2v 100Ah to 2v 5000Ah in Steel modular systems with a 20 year designed life @ 25 deg c
- High-capacity tubular battery with deep-discharge characteristics recovers from deep-cycles quickly
- Trouble-free performance with a leak-proof terminal post seal
- Maintenance free - No water topping-up required
- Gelled electrolyte ensures no stratification of acid & failure due to partial state of charge (PSoC)
- We ensure our 2V TGel battery price is among the most competitive in the industry
with more benefits for you
- Up to 65% to 75% lower float current
- Lower float current generates less heat, reduces required air conditioning
- Consumes about 70% less electricity
- Less electricity consumed in float charging & air conditioning = reduced carbon emissions
- Excellent Reserve Capacity- Designed to sustain PSoC up to six months
- Higher charge efficiency = ampere-hour efficiency of over 90%
The perfect solution if you want Maintenance-free Gel battery performance
What is the cost of a Gel battery bank?
Experience shows that 80% of 2V T Gel batteries last only 8 to 12 years.
Don’t let that happen! Choose long-lasting deep-cycle batteries from Microtex.
- Long service life – 20 years designed life – best return on investment cost
Dependable lead acid battery capacity so you can get complete performance. Your return on investment in Microtex 2V TGEL batteries ensures the long term cost is way lower.
Why Microtex TGEL Batteries are made better?
Microtex produces the specially designed lead alloys, lead oxides, grid castings, pasted plates, injection-moulded containers, multi-tubular gauntlets, PVC separators in house, and produces the complete battery using state-of-the-art industry-standard battery making machinery. Our batteries are built with proven designs and undergo complete life cycle testing to international norms before they are offered to the market. The electrical lab is complete with high-quality LCT from world-class suppliers Bitrode and Digatron.
Microtex 2V TGel Battery Applications
Microtex 2V Gel Battery for Home Solar Energy
Microtex have been manufacturing Gel batteries from 2007
Microtex 2V Gel Battery for Power plants
Microtex 2V Gel Battery when your standby power needs are critical
Microtex 2V Gel Battery for Solar Storage
Gel batteries with 20 year designed life ensure better return on investment
Microtex Gel Battery for Electricity Sub-stations
Deep Discharge Standby battery power systems for electricity generating stations
2V T Gel Batteries for C&I customers, off-grid solar home users, Data centres, BESS, large UPS systems, Nuclear power generation plants, Thermal power stations, Hydro-electric power plants, Electricity substation battery requirements, Large Solar off-grid systems, Oil & gas industry, Petrochemical plants, Controls & Switchgears
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German Designs - Made for Indian conditions
Microtex batteries are designed by Dr Wieland Rusch a leading battery scientist & inventor of the copper stretch metal submarine battery design.
Comparable to any leading international brands of batteries – our designs match with the best in the world.
Established in 1969, Microtex is known for its legendary quality
Microtex batteries are known the world over for its dependable & reliable battery performance
Unlike competitors, Microtex makes the complete battery & all its components in house
Microtex produces in house, the specially designed lead alloys, lead oxides, grid castings, pasted plates, injection-moulded containers, multi-tubular gauntlets (PT Bags), PVC separators and produces the complete battery using state of the art industry standard battery making machinery.
Our happy customers
All logos belong to the respective companies & Microtex is not associated with the brands
Microtex Reputation. Highly demanding customer base
- Nuclear Power Corporation of India
- National Hydro Power Corporation
- Electricity substations & Power Generating Stations across India
- Indian Railways
- Oil companies
- Telecom operators
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Established in 1969
Exporting Batteries to 43 countries since 1977!
Battery manufacturing plant in India
What Microtex customers experience
What is the difference between TGel and OpZV batteries?
| Comparision of TGel and OPzV | |
| TGel cells | OPzV cells |
| The only difference is the container material: Polypropylene Copolymer (PPCP) | Container Material is Acrylonitrile butyl Styrene (ABS) |
| Nominal 2volts per cell | Nominal 2volts per cell |
| Positive plate Alloy is made from Calcium Plus | Positive plate Alloy is made from Calcium Plus |
| Container is Opaque | Container is Opaque |
| Electrolyte is gellified with thixotropic silica – level is not visible | Electrolyte is gellified with thixotropic silica – level is not visible |
| Plates in the cell are not visible | Plates in the cell are not visible |
| Maintenance free no Topping up with water | Maintenance free no Topping up with water |
| The Plates are DIN design ie width of 198mm | The Plates are DIN design ie width of 198mm |
| Special terminal bush design will allow to move the positive terminal pole growth movement and keeps 100% seal against acid and gases | Special terminal bush design will allow to move the positive terminal pole growth movement and keeps 100% seal against acid and gases |
| Cells can be installed in horizontal or vertical postion | Cells can be installed in horizontal or vertical postion |
| The gelled electrolyte has the advantage of no acid stratification and no failures due to the partial state of charge. | The gelled electrolyte has the advantage of no acid stratification and no failures due to the partial state of charge. |
| Self discharge is less than 1%per week | Self discharge is less than 1%per week |
| Design float Life is 20 years Plus | Design float Life is 20 years Plus |
| Complies with DIN 40 742 part 1, Tests according to IEC 60 896-21,22 and safety standards, ventilation DIN EN 50 272-2. | Complies with DIN 40 742 part 1, Tests according to IEC 60 896-21,22 and safety standards, ventilation DIN EN 50 272-2. |
Microtex 2V OPzV battery is the most popular solar battery worldwide
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